Chemical & Cosmetics

Master Complex GMP & Recipes
with Advanced Data Technology

Redefining the Future of Chemistry & Cosmetics

Integrate scattered manufacturing and quality data into a single flow.
By linking process, equipment, and recipe info in real-time,
we ensure GMP compliance and full production traceability,
creating a high-quality, smart manufacturing environment.

From Raw Materials to Shipping,
Ensuring Perfect Data Traceability.

Data-Driven Perfection in
Every Batch

Connect raw material mixing, process history, and quality results into a single batch unit. By clearly recording all changes and root causes, we provide a traceable environment for immediate response to audits, recalls, and quality issues.

X-SCADA AI Operation Screen

Smart Connection, Absolute Solution

Key Benefits

Challenge Current Challenges

01. Lack of Manufacturing Visibility

Data Silos

Difficulty in real-time analysis due to scattered data in mixing and filling

Reactive Operations

Causes are identified only after issues occur due to monitoring blind spots

02. Weak Lot-Tracking & Consistency

Traceability Limits

Poor connectivity between raw materials, batches, and process conditions

Quality Data Mismatch

Inconsistent records delay root cause analysis and defect prevention

03. Insufficient Alert & Energy Systems

No Severity Classification

Lack of priority standards leads to confusion and loss of golden time

Low Predictive Capability

Risks persist without power peak analysis or anomaly prediction systems

Solution XISOM Innovation

01. Real-time Process Visibility

Integrated OT Data Collection

Visualizing all processes from mixing to packaging on a single screen

Golden Time Response

Establishing an immediate response system through real-time monitoring

02. Systematic Traceability & Quality

Automated Lot-Tracking

Complete history management by linking materials, batches, and results

Instant Defect Tracking

Rapidly identifying defect causes with automated data analysis

03. Standardized Alerts & PdM

Severity-Based Alerts

Minimizing confusion with standardized alert levels and protocols

Peak Control & PdM

Reducing costs and preventing accidents via power and vibration analysis

Impact Future Value & Vision

01. Productivity

25% Increase in Line Productivity

Laying the foundation for doubling total CAPA through optimization

Quantum Jump Realized

A major leap in production capacity driven by data-based decisions

02. Quality & Efficiency

Real-time SPC Analysis

Activating quality analysis based on Statistical Process Control

Zero Defect Goal

Maximizing efficiency by preventing defects through advanced traceability

03. Automation

Minimizing human intervention with 90% core process automation

Building a man-less operation for all steps except feeding and packing

04. Global Competitiveness

Securing global supply capacity with consistent quality

Dominating the market with stability that meets global standards

Experience XISOM's 'Visible Factory'

Use Cases