Metal & Mineral

Stable Processes, Predictive Output Data-Driven Evolution in Heavy Industry

Resilient Infrastructure

Integrate large-scale equipment and complex process data into a single flow.
By analyzing equipment status and process variables in real-time, we predict anomalies and minimize production risks, ensuring uninterrupted processes and stable mass production.

Real-time Visible Factory diagram

Digital Intelligence Atop
Solid Industrial Foundations,
Smart Metal & Mineral Solutions

Powering the Core of Industry

Combine scattered equipment and process data into one digital intelligence.
By centralizing production status and operational metrics in real-time, we simplify complex onsite decision-making with data, fundamentally strengthening the stability of heavy industry cores.

X-SCADA AI Operation Screen

X-SCADA AI Operation Screen

Smart Connection, Absolute Solution

Key Benefits

Challenge Current Challenges

01. Lack of Visibility & Control Gaps

Insufficient Process Data Visibility

Hard to grasp the entire process at a glance due to disconnected real-time data

Poor Accessibility & Readability

Non-intuitive UIs slow down information awareness, delaying onsite responses

02. Disconnected Data & Operations

Inconsistent Data Connectivity

Differing data formats across equipment hinder consistent process control/analysis

Low Integration Effectiveness

Limited system integration devalues the utility of accumulated industrial data

03. Weak Early Detection & Standards

Detection Limits for Anomalies

Repeated reactive management due to the failure to recognize early equipment failure signs

Non-standardized Processes

Unstandardized maintenance leads to quality variance and increased management burden

Solution XISOM Innovation

01. Integrated Control & Visibility

Digital Cockpit Monitoring

Centralizing scattered data into a digital cockpit for real-time visibility and response

User-Centric Visualization

Intuitive UIs and dynamic charts enhance awareness speed for both staff and managers

02. Standard Connectivity & Integration

OPC UA Standard Linkage

Ensuring stable control and connectivity across diverse equipment via standard protocols

High-Performance Data Platform

Processing massive data in real-time via Redis & PostgreSQL for maximum utility

03. Predictive Maintenance & Standards

Intelligent Anomaly Detection

Early detection of failure signs through real-time analysis to build predictive systems

Automated Standard Operations

Securing stability via automated installs/maintenance and standard protocol establishment

Impact Future Value & Vision

01. ODS-Based Cost Innovation

Reduced OpEx

Fundamentally improving cost structures by reducing waste via ODS-based optimization

Resource Optimization

Strengthening price competitiveness via precision control of raw material and energy use

02. Productivity via Second-by-Second Data

Real-time Data Intelligence

Identifying productivity improvement points instantly via high-frequency data analysis

Auto-Optimized Processes

Realizing intelligent operations where processes self-optimize based on real-time data

03. Zero-Defect & Non-stop Operations

Minimizing variance and defects to achieve Zero-Failure operation via process integrity

Preventing major failures through early detection and strengthening non-stop production

04. Faster Data-Centric Decisions

Building high-speed response systems by grasping onsite issues via integrated control

Ensuring both speed and accuracy by closing the info gap between management and site

Experience XISOM's 'Visible Factory'

Use Cases